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LiftLiner® tugger train

Loaded LiftLiner tugger train in driving position containing elephantboard shelf wagons

Fully electric logistics solution

LiftLiner® tugger train

The LiftLiner® is a unique tugger train solution for internal logistics and an excellent choice for forklift-free environments.

 

Loading and unloading from both sides

With the LiftLiner® you avoid the complexities of sequencing deliveries to the production line in advance. Loading of different sizes of K.Hartwall carts from both sides without the need to modify the LiftLiner truly enables a streamlined logistics process.

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Thanks to its compact design, the LiftLiner is the shortest tugger train on the market

Its compact design make it the shortest tugger train on the market and ensure that you minimize the space needed for production logistics significantly.

 

The special tilting technology makes the loading and unloading process highly operator friendly.

 

It only takes 3 seconds to lift up to 1000 kg and be ready to continue the route. Lean logistics has never been easier.

With our LiftLiner tugger train you can say goodbye to forklifts

Say goodbye to forklifts

Benefits of the LiftLiner® tugger train

  • Reduce handling time and costs
  • Improve Health & Safety for your employees
  • Increase the efficiency of your operation
  • Ensure an optimal utilization of capacities
  • Implement a partial automated operation

 

  • Retail
  • Automotive
  • Postal & Parcel
  • Industrial logistics

Innovative crossbar coupling system of the LiftLiner tugger train

Innovative coupling system

Space-efficient & agile

With a length (ISO or EURO) of 9.600 mm our LiftLiner® is the shortest tugger train on the market. To achieve that we developed an innovative crossbar coupling system that has generates an excellent tracking and reduces the U-turn radius of 3 LiftLiners to 4.500 mm resulting in

  • Less required space for transportation
  • Space-saving for your production
  • Less walking and handling time for the operator

K.Hartwall LiftLiner tugger train

Efficient order-picking

No more sequencing

The frames of our tugger train solution are designed for efficient load carrier handling. This means:

  • Loading and unloading from both sides
  • No need to U-turn
  • Most efficient routes through your facility
  • Easy handling of heavy loads up to 1 tonne
  • Less waiting times
  • Less accidents

innovative design of the LiftLiner tugger train allows a safe and ergonomic loading and unloading

Ergonomic load handling

Improved Health & Safety

The innovative construction of the frame and the tilting mechanism create a safe load handling environment:

  • Load tilts toward the operator when unloading
  • Daughter Cart wheels turn automatically in rolling direction when tilting
  • Ergonomic and safe loading thanks to the rooftop shape of the frame
  • Coupling prevents walk-through between mother carts
  • Train doesn’t move if the carts are not locked
  • Smooth rounded corners of the carts minimizes the risk of injuries

 

Efficient milk run with the LiftLiner tugger train makes sequencing redundant

Increase your efficiency

Flexible milk run system

The LiftLiner® tugger train carries multiple cart sizes without losing train capacity and is compatible with all standard tuggers.

 

Instead of using multiple forklifts and personnel you can create an efficient milkrun and fight against labour shortage.

Download our brochure to get more information on the benefits of our tugger trains!

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Customer Success Stories

Posti in Finland is using the LiftLiner tugger train as well as foldable cages for the internal tranport of odd-size and large parcels.

LiftLiner® tugger train at Posti
Posti Finland implemented our LiftLiner® tugger train to streamline their parcel operations and reduce heavy forklift traffic. This not only increases the efficiency of their parcel operation, but also reduces safety hazards for their employees.

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ZF is using our LiftLiner tugger train in combination with an AGV to ensure an automated transport within their facility - even outdoors

LiftLiner® combined with an AGV tugger at ZF
ZF in Stará Boleslav uses our LiftLiner® tugger train with an AGV tugger to optimise the internal material transport. The train drives autonomously to the various drop off stations and stops automatically at the designated area.

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Parvalux is using the LiftLiner tugger train and load carriers from K.Hartwall in their new facility and ensures an efficient order picking and material transport.

LiftLiner® green field application at Parvalux
Parvalux uses K.Hartwall load carriers as well as the LiftLiner® tugger train at their new plant in Poole. The implemented milk run increases the efficiency, reliability and safety of the internal material transport.

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LiftLiner tugger train and Lean load carrier solutions in use at Bosch Rexroth in Slovenia

Flexible & modular material flow at Bosch Rexroth
Bosch Rexroth in Brnik uses our load carriers, Taxiliner and LiftLiner®. Through that modular and versatile product combination, we meet their demands to transport products of 0.5 up to 250 kg and ensure an efficient, safe and user-friendly intralogistics.

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Technical specifications

One LiftLiner® consists of two loading bays (1 pair). Each loading bay carries one daughter cart or elephantboard®.

Max. load per loading bay 1000 kg
Max. train length 4 LiftLiner® pairs
Length 3200 mm
Width 1000 mm
Tare weight 350 kg
Max. train speed with 3 LiftLiner® 8 km/h
U-turn width with 3 Liftliner® 4500 mm
Ground clearance 0/60 mm
Maximum slope 10 %
Coupling system Crossbar system

 

Talk to the expert

Sebastian Witte, Global Product Owner LiftLiner tugger trains at K.Hartwall

Sebastian Witte

Product Owner, LiftLiner

sebastian.witte@k-hartwall.com

+49 176 7671 5460