LiftLiner® Tugger Train

Two-Sided Loading & Unloading

Increase efficiency with fast, safe, and ergonomic handling from both sides of the train.

High Transport Capacity

Move multiple load carriers in one run, reducing internal traffic and saving time.

Space-Saving Design

Ideal for narrow aisles and busy areas with tight turning and a compact design.

Proven Reliability & Durability

Engineered for durability, delivering long service life with minimal maintenance.

Loaded LiftLiner tugger train in driving position containing elephantboard shelf wagons

Fully Electric Intralogistics Solution

LiftLiner® Tugger Train

The LiftLiner® is a unique tugger train solution for internal logistics and an excellent choice for operations seeking to minimize forklift usage.

Ability to Load and Unload from Both Sides

With the LiftLiner®, you avoid the complexities of sequencing deliveries to the production line in advance. Shelf carts and daughter carts of varying sizes can be loaded from both sides without any need to modify the LiftLiner®, enabling a truly streamlined logistics process. 

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Thanks to its compact design, the LiftLiner is the shortest tugger train on the market

Compact Power, Simplified

Built for Fast Handling

As the shortest tugger train on the market, the LiftLiner® helps you free up valuable floor space in tight production areas. 

Its unique tilting technology makes loading and unloading quick, safe, and operator‑friendly. And with a lift that takes just 3 seconds to raise up to 2200 pounds, every route becomes faster and more efficient. 

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With our LiftLiner tugger train you can say goodbye to forklifts

Smarter Moves, Less Effort

Benefits of the LiftLiner® Tugger Train

  • Reduce handling time and overall costs 
  • Improve employee health and safety 
  • Increase operational efficiency 
  • Maximize your available capacity 
  • Support partially automated operations 
  • Retail & Grocery
  • Parcel & E-Commerce
  • Industrial Manufacturing
Innovative crossbar coupling system of the LiftLiner tugger train

Built for Tight Spaces

Space‑Efficient & Agile

With an overall length of 31.5 ft, the LiftLiner® is the shortest tugger train on the market. Its innovative crossbar coupling system ensures excellent tracking and reduces the U‑turn radius of three LiftLiners to just 14.8 ft. This gives your operation: 

  • Less required space for transportation
  • Space-saving for your production
  • Less walking and handling time for the operator
K.Hartwall LiftLiner tugger train

Efficient Order-Picking

Eliminate Sequencing

The frames of our tugger train system are designed for efficient load‑carrier handling. This means: 

  • Load and unload from both sides 
  • No need to perform U‑turns 
  • More direct routes through your facility 
  • Easy handling of heavy loads up to 2200 pounds 
  • Shorter waiting times 
  • Fewer accidents and safer workflows 
innovative design of the LiftLiner tugger train allows a safe and ergonomic loading and unloading

Ergonomic Load Handling

Improved Health & Safety

The innovative frame construction and tilting mechanism create a safer, more ergonomic load‑handling environment: 

  • Load tilts toward the operator for easier unloading 
  • Daughter Cart wheels automatically align in the rolling direction when tilting 
  • Rooftop‑shaped frame supports safer, ergonomic loading 
  • Coupling design prevents walk‑through between Mother Carts 
  • Train will not move unless carts are properly locked 
  • Smooth, rounded corners help reduce injury risks 
Efficient milk run with the LiftLiner tugger train makes sequencing redundant

Efficiency Made Simple

Flexible Milk Run System

The LiftLiner® tugger train carries multiple shelf and daughter cart sizes without reducing train capacity and works seamlessly with all standard tuggers. 

Instead of relying on several forklifts and additional personnel, you can build an efficient milk run that keeps material moving and helps offset labor shortages. 

Download our brochure to learn more about the full benefits of the LiftLiner® tugger train. 

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Customer Success Stories

LiftLiner® Tugger Train at BorgWarner
BorgWarner enhanced material flow and workplace safety by introducing the LiftLiner® tugger train into their automotive production site.

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Flexible & modular material flow at Bosch Rexroth
Bosch Rexroth in Brnik uses our load carriers, Taxiliner and LiftLiner®. Through that modular and versatile product combination, we meet their demands to transport products of 0.5 up to 250 kg and ensure an efficient, safe and user-friendly intralogistics.

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Technical specifications

One LiftLiner® consists of two loading bays (1 pair). Each loading bay carries one daughter cart or elephantboard®.

Max. load per loading bay 2200 lbs
Max. train length 4 LiftLiner® pairs
Length 10.5 ft
Width 3.3 ft
Tare weight 772 lbs
Max. train speed with 3 LiftLiner® 5 mph
U-turn width with 3 Liftliner® 14.8 ft
Ground clearance 0/2.4 in
Maximum slope 10 %
Coupling system Crossbar system