The use of pallets in the United States dates back to the early 20th century, gaining momentum during World War II when standardized wooden pallets and forklifts revolutionized material handling and wartime logistics. Pallets became the backbone of warehouse operations, enabling faster movement and more efficient storage of goods. However, as supply chains have become more complex and demands for speed, ergonomics, and sustainability have increased, many businesses are now seeking smarter alternatives to traditional pallet systems. This evolution has paved the way for innovations like Roll Containers—offering greater mobility, safety, and efficiency in today’s logistics landscape.
A Roll Container, also called Cart, is a metal container on wheels designed to store, transport, and deliver products efficiently throughout the supply chain.
Compared to traditional pallets they offer several key advantages:
- Effortless Mobility: Strong bearings enable smooth movement even when fully loaded, reducing the need for forklifts
- Ergonomic Design: Reduces worker injuries and safety incidents
- Improved Security & Sustainability: Walls and shelves provide better product protection without excessive shrink wrap
Easy Implementation in Existing Operations
One of the biggest advantages of Roll Containers is their seamless integration into existing warehouses and distribution centers. At K.Hartwall, we work together with our customers to find the best fit of Roll Containers to answer the needs of their operations, which can include automated systems such as auto-sorters, stacking and filling machines, or manual order-picking which comes with its own challenges.
Despite the rise of automation, human workers remain essential. Roll Containers act as a bridge between traditional manual labor and modern technology, ensuring easy implementation and scalability. They can be equipped with barcodes or RFID trackers, allowing for efficient data collection and communication across departments.
For companies looking to improve efficiency of loading and unloading trucks, Roll Containers offer significant advantages vs using a traditional wooden pallet. Case studies have shown that retailers using Roll Containers have achieved up to 30% cost savings due to increased speed, enhanced product protection, and better truck space utilization. In warehouse operations, Roll Containers enable workers to pick and sort orders faster, with fewer mistakes and less product damages.
Innovations for Efficiency and Safety
Not all Roll Containers are created equal, however, at K.Hartwall, we design them specifically for versatility and practicality. Some key innovations include:
- Nesting or Folding Capability: K.Hartwall Roll Containers have the ability to nest or fold, depending on the design. When not in use, these innovations allow for compact storage or use in small spaces.
- Durability: K.Hartwall Roll Containers are made from high tensile steel for better durability and are zinc-plated steel for resistance to rust and weather conditions such as rain or snow.
- Hand Brake Systems: K.Hartwall has developed the option to have a hand brake on certain Roll Containers for extra security on various terrains, improving maneuverability and preventing accidents and injuries.
The Benefits of Using Roll Containers
Businesses that adopt Roll Containers experience three major benefits:
- Cost Savings: Reduced packaging expenses, lower transport costs, minimized product damage, and improved order accuracy.
- Enhanced Efficiency: Faster order picking, sorting, and product movement, requiring fewer employees for material handling.
- Fast Return on Investment (ROI): Many companies see an average ROI within two years, with Roll Containers lasting over 12-15 years, providing long-term savings.
The Future of Material Handling: Roll Containers
Leading retailers, parcel & postal services, and manufacturers have already embraced Roll Containers. Some of the largest e-commerce companies rely on them to meet high demand, while urban retailers use them to optimize deliveries in narrow spaces. Companies that switched years ago are now reaping substantial financial and operational benefits.
Embracing innovation has always been key to staying competitive. Could Roll Containers be the game-changer your company needs?
Alex Stone
Regional Sales Manager, North America
